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Self Assessment Quiz
Overall Operational Efficiency
1)
Is the performance of your packaging lines unreliable day to day?
Always
Sometimes
Rarely
Never
2)
Do you adjust your production schedule to make up for lost production time due to poor performance?
Always
Sometimes
Rarely
Never
3)
Do your packaging lines not meet your speed expectations?
Always
Sometimes
Rarely
Never
4)
Do your packaging lines not meet your efficiency expectations?
Always
Sometimes
Rarely
Never
5)
Do your packaging lines not meet your waste and yield expectations?
Always
Sometimes
Rarely
Never
6)
Do you experience excessive downtime that seems unnecessary or unexplainable?
Always
Sometimes
Rarely
Never
7)
Do you experience the same downtime issues most of the time?
Always
Sometimes
Rarely
Never
8)
Are the downtime issues you experience very different depending on the product you are running.
Always
Sometimes
Rarely
Never
Equipment
9)
Is your equipment in poor operating condition?
Always
Sometimes
Rarely
Never
10)
Is your equipment not properly designed to produce your products efficiently?
Always
Sometimes
Rarely
Never
Products
11)
Do you produce certain products that are unreliable and difficult to run efficiently?
Always
Sometimes
Rarely
Never
12)
Do setups and changeovers take longer than expected?
Always
Sometimes
Rarely
Never
13)
During changeovers, do you waste more packaging materials than expected before the lines are up and running efficiently?
Always
Sometimes
Rarely
Never
Operators
14)
Do you feel your operators have enough knowledge and experience necessary to operate and troubleshoot the equipment effectively?
Always
Sometimes
Rarely
Never
15)
Do you experience high turnover with your machine operators?
Always
Sometimes
Rarely
Never
16)
Do you lack confidence in your machine operator's ability to properly operate, troubleshoot, and maintain your packaging equipment?
Always
Sometimes
Rarely
Never
Improvement Potential
17)
Do you believe there is potential to greatly improve packaging line performance levels?
Yes
Maybe
No
18)
Do you feel your company does not have the internal resources to make these improvements?
Yes
Maybe
No
19)
Do you feel your company is willing to get outside assistance?
Yes
Maybe
No
Your Score =
Quiz Results Analysis
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