How to Troubleshoot a Packaging Machine

Train with machines to fix it properly
In an ideal world, packaging machinery would never malfunction, jam, break, or stop working unexpectedly. We all know, though, that that isn’t the case when it comes to machines that perform tasks over and over. Parts wear out, products jam, and machinery can simply fail. This is always disappointing, especially because it means that you lose productivity and spend time fixing the machinery. One way you can minimize the time you lose is by knowing how to troubleshoot the machinery you have on your packaging line. There are a couple of different ways you can help yourself learn about the machines you have, and the more you know about the hardware you have, the easier it will be to solve problems when they arise.

Packaging Equipment Training

The first and perhaps most important way to expedite the process between noticing a problem with a machine to fix it is to be adequately trained with the machines in your packing line. Whether that means you yourself are trained with the machines or you hire someone to train your employees, the main takeaway should be that within your business, there should be some people that know how the machines work well enough to be able to tell what is malfunctioning and perhaps even how to fix it. When it comes to getting machines back up and running, knowing the problem is the first and most important step to knowing how to fix it. Some vendors offer training programs that can be helpful for teaching yourself and your staff how to troubleshoot machines. Ask the supplier for your machinery if they offer training classes, and if training is offered, take part in it.

Preventative Maintenance Programs

While not technically troubleshooting, preventative maintenance programs can also be helpful with learning how your machines work. Maintaining machinery so that it doesn’t unexpectedly malfunction or wear out can take a little bit of time, but in the long run is more beneficial than waiting for something to go wrong and hoping it doesn’t take too long to fix. The vendor for your machinery may have preventative maintenance programs offered, so you should take advantage of them to save yourself time later on.

Technical Support Services

Another way to troubleshoot your machinery is, of course, to contact technical support services. If you don’t have the time or desire to learn the machinery on your own, the service staff at the company that you purchased the machinery from will be able to help. Whether this means scheduling a service call or simply making a phone call to explain the problem, the people who are trained on the machinery can assist you with the machines and help you get back on track quickly.


Benefits of Buying Machinery and Packing Supplies from the Same Vendor

Buying packaging machinery and packaging supplies from two different vendors has been the way a lot of companies have been doing things for a long time. While it stands to reason to do so, as you’d imagine one company would specialize in machinery while another would specialize in the supplies, some companies sell both. It’s often beneficial to purchase both from the same vendor if you can, too.

Cutting Out the Middle Man

When you rely on packing supplies like film in order to get your work done, it can cause a problem if you run out, are sent the wrong kind by accident, or need a different type to suit your needs. If the vendor who supplies the film is out of the kind you need, you’ll be out of luck until you find a vendor who has what you need. You potentially also run the risk of dealing with vendors who can’t advise you on the best supplies to use for your particular machine. When you purchase from the same vendor, they’ll not only be able to supply you with the products you need, but they’ll be able to give you tips about which products will be best for your manufacturing needs, including new products that may be applicable to your industry.

Creating Lasting Business Relationships

Another benefit to purchasing machinery and supplies from the same vendor is that you’ll be able to build a lasting relationship with the people you work with. When you work with the same vendor for multiple facets of your business, it becomes easier to keep everything organized and in one place. Additionally, you’ll have the comfort of knowing that the vendor is there to help you when you need them, versus a vendor that you work with once and done, who doesn’t know much about your business or your product needs.


Is Buying Used Packaging Equipment Risky?

In today’s fast-paced economy, it’s never surprising that people are always looking for a less expensive way of getting things done. Manufacturers may want to expand their packaging lines in order to do more, but may be discouraged by high prices attached to packing machinery. Used options are available, but a lot of people are put off by the word “used,” writing the machines off as being rife with problems or needing mechanical work or repairs. The truth of the matter is, while some companies may sell used equipment as-is, we’re committed to only offering our clients refurbished equipment that is ready to go, running properly, and that will last your company for years to come.

Getting Top Brand Names for Less

When you’re looking at top brand names for your packaging line, you may experience a bit of sticker shock, especially if you’re buying multiple machines. Buying used machinery is a great way to get a deal on machines you both need and want, but it doesn’t mean you’re sacrificing quality—refurbished machinery is brought back to top standards before being resold, which means you’ll be getting a great machine that will serve you for years at a bargain price. What’s not to love about that? You can choose from brands you know and trust, like Triangle, Hayssen, Matrix, Bosch, and many, many more.

Continual Customer Support

Perhaps even better than getting a great price, though, is getting continued customer support from the vendor you purchase machinery from. Many used packaging equipment sellers are once-and-done sellers, meaning they will sell equipment to manufacturers, but if those buyers have questions about how to use or troubleshoot their new machinery, they’re pretty much out of luck. Purchasing used equipment shouldn’t feel like a gamble, which is why we’re proud to provide our clients with the help they need to maintain, operate, or even fix their equipment. You should not need to worry about whether you’re trading quality for price when you purchase used equipment. With HP Packaging, you won’t have to.


Improving Your Packaging Line with More Training

When you think of the best ways to improve your packaging line, you probably think that adding new or more machinery to the line is the best way to do so. While updating your equipment surely has its benefits, it’s not necessarily the only or the best way to improve the productivity of your packaging line. Instead, you can offer your employees more training on the machines they already use, as this can speed up productivity when people have a better grasp on how things work. This can also help speed up the process of fixing things if there is a problem with a machine, since your employees will have an idea of what may need to be fixed.

Training Classes from HP Packaging

One of the things we pride ourselves on at HP Packaging is that we offer on-site training classes for our clients. Many of our competitors only offer the machinery companies need to get their packaging lines started, but when a problem arises they are of little to no help. We’d rather keep our clients happy, which is why we’re committed to teaching you and your employees how to better maintain, operate, and troubleshoot used packaging equipment. When you and your employees know how to best take care of your equipment, you can not only make it last longer by knowing when regular maintenance is needed, but you’ll also be able to get the most work out of the machines as you’ll have a firm grasp on the way they function.

Continually Foster Skill Development on Your Staff

Another way to improve your packaging line is to offer packaging equipment training on a regular basis, both to new employees as well as existing workers. Having people on your staff who can train new employees is ideal. HP’s T3, or “Training the Trainers” program is designed to help manufacturers assign training jobs within their companies so that downtime issues are solved more quickly and so that technical skills can be developed company-wide rather than relying on one person who knows the machinery.

If you’re looking for a way to improve your packaging line, offering further training to your staff should be the first step.


Why Are Combination Weighers So Useful?

In the world of packaging, optimal efficiency is the number one goal for many companies. For that reason, it’s not surprising that there are solutions available that are continually helping these businesses churn out more product in less time. Combination weighers are one of those such machines. Companies like Yamato, Ishida, Combi, and Bilwinco all offer up their versions of the combination weigher, and with choices from those manufacturers and more, combination weighers are one of those most popular and most useful pieces of packaging equipment around. Why are they so popular and useful?

Quickly and Easily Package Goods

First and foremost, combination weighers give companies a solution for packaging small products quickly and easily. And because this type of machine weighs the product as it fills a package, the end product is uniform in weight, which saves time from having to manually make sure that each package contains the same amount of product. Further, these weighers can be used on a wide variety of products, and there are certain models that can be used with more fragile products that require a delicate hand when being packaged.

Mixing and Blending Without Mess

Perhaps more importantly, combination weighers are great for companies who package products that can either be combined for a mix or left singular for a one-note package. For example, things like a bag of assorted jelly beans can be quickly put together with a combination weigher since the fill spout can pull from all fill tubes to create an even mix. However, since those jelly beans are stored in separate fill tubes, a company can create custom blends or even just put one type of candy in each bag.

The reason combination weighers are such a popular packaging machine is because they’re useful and versatile. They offer companies an efficient, fast way to get their product from the factory into a package and on their way to a shelf.


HFFS or VFFS Equipment? What Should You Use?

In the packaging industry, two types of form fill and seal machines are popular and widely used: the horizontal form fill and seal machine (HFFS), and the vertical form fill (VFFS) and seal machine. As you can imagine, their most striking difference is how the products these machines package are dispensed. But beyond the basic structure of the machines, there are a few differences that define the machines and make one or the other a better choice for every company out there, and even every product out there.

With these differences in mind, you can find the perfect machinery to use in your production lines. Whether you need HFFS or VFFS equipment, we can provide you with reliable used packaging machines, including used horizontal and vertical form fill and seal equipment. We’ll help you determine which type of equipment is more ideal for your systems, giving you everything you need. Here we’ll guide you through the process of choosing the right machine.

Products Being Packaged

Before considering a VFFS or HFFS packaging machine, you should first determine which type of product you’re packaging.

The key difference in which machine a company will choose mainly settles on what types of products will be packaged. While horizontal filling machines will best suit products that are solid and easily contained and handled—think things like standalone products such as small toys, candy bars, etc.—vertical filling machines are better for products that are loose, granulated, doughy, or difficult to handle manually. VFFS machines are better suited for things like sugar, liquids, and chips. depending on the type of product a company is trying to package, one of these machines will typically make more sense.

Once you understand which category your product belongs in, you can then begin to decide on which equipment is ideal. However, there is one other main factor that can influence your buying decision when searching for the perfect packaging equipment for your production line.

Industries Using Horizontal Form Fill & Seal Machines and VFFS Equipment

As mentioned, the type of product being packaged will typically dictate what machine a company will use. Many food industry applications will be better off using vertical form filling and sealing machines, while HFFS machines are a little more versatile. HFFS machines can package some food items, but have a vast potential for being used to package items from other industries. Vertical FFS machines can be used for a number of things such as fast-food restaurant ketchup packets, gumballs, and more, but the loading mechanisms are not usually ideal for heavier single items. In that case, a conveyer belt will better handle the product.

Get a Reliable HFFS or VFFS Packaging Machine Today

The machine that’s ultimately best for you is dependent on what industry you’re in and, perhaps more so, what product you are trying to package. We carry many used horizontal form fill and seal machines that are ideal for a wide range of industries and products, giving your facility what it needs for a successful packaging line. You can request a quote for one of our used VFFS or HFFS machines from us at any time, and browse our full inventory here on our website. We carry many of the top brands available, including Proto-Pak, Altamat, Bosch, Bossar, HMC, and KHS Bartelt.

In addition to used HFFS and VFFS machinery, you’ll find wide range of other used packaging equipment available at High Performance Packaging. We carry used applicators, blenders, case packers, case sealers, conveyors, and much more for a variety of applications. We can help you find what you need, and our packaging machines are among the most reliable available.

Yamato, Ishida, Combi & Bilwinco: Popular Weigher Brands

If you’re looking to purchase new or used weigher equipment for your business, you’ve probably got a few brands in mind. Whether you’re looking for a check weigher or a combination weigher, it’s always helpful to know why certain brands are more popular than others, so today we’ll take a look at some of the leading brands in the packaging equipment industry.

Yamato Weighers

Yamato builds weighers for both food and non-food industries, and for more than 80 years, they have been providing clients with unique solutions for packaging machinery. Founded in 1922, they have become a leader in the industrial weighing industry and first introduced their version of the combination weigher. They now have several locations around the globe, including Germany, Japan, Russia, France, and the UK.

Ishida Weighers

Celebrating its 120th anniversary, Ishida provides weighing and packaging equipment for the manufacturing, retail, and distribution industries. The company was started in 1893 and founded in 1948, but its first multihead weigher didn’t hit the market until 1972. Still, they have carved out a name for themselves in a few industries, and have manufacturing facilities in Korea, China, Japan, and Brazil.

Combi Weighers

What sets Combi apart from some of its competitors is that this brand focuses its energy on the food industry. In fact, the design objective for Combi was to create a food-safe machine that was not only reliable, but able to be cleaned quickly and one that required less user intervention. Their machinery is constructed to provide a cleaner way of packaging foods, allowing floor managers to increase output.

Bilwinco Weighers

Bilwinco is the company responsible for the first multihead, or combination, weigher. This machine first hit the market in the early 1960s, so it’s not surprising that the forerunner of the technology is still a major game player. This Danish company has been a market leader for over 50 years now, and has dedicated its time in business to developing and building custom packaging solutions for clients located all over the world. They provide semi- and fully-automatic units and complete packaging line machinery.


Hayssen, Matrix & Triangle Vertical Form Fill Seal (VFFS) Machines

When you’re shopping around for new or used packaging equipment, it’s not a secret that you have a good amount of choice. So how can you decide which brand to purchase from? If you’re searching for the perfect vertical form fill seal, or VFFS, equipment to add to your line, it may pay off knowing which brands are better known for their VFFS machines.


Hayssen Sandiacre is another big name in the packaging equipment industry. Their VFFS machines offer companies the flexibility and speed of packing up to 200 packages per minute. They currently have 9 available models, including continuous motion baggers as well as intermittent motion baggers. See more Hayssen baggers.


Matrix is an industry leader in manufacturing vertical form fill seal packaging equipment. Since 1988, this company has been known for providing clients affordable solutions for their packaging needs. Their machines serve a range of different industries, and are available to suit different company needs. For example, if speed is the goal, there’s a machine that produces 300 units per minute, or if the product being packaged is heavy, there’s a model that allows bag weights up to 110 pounds. See Matrix VFFS bagger.


Triangle serves primarily the food industries, packaging things like cereals, shredded cheese, coffee, produce, and more in a variety of different bag shapes. Triangle was one of the first companies to manufacture VFFS machines, and though their focus is on the food industry, they do serve other industries as well. They also offer a machine that uses ultrasonic welding technology to seal the bags, which creates 50-80% narrower seals than heat sealing does. See Triangle VFFS baggers.

Depending on what your focus is—speed, versatility, or being able to package multiple products in one bag—and what your industry is, these three VFFS manufacturers likely have a product that will suit your needs.


Matrix Equipment: A Solution for Packaging Projects

Since 1988, Matrix Packaging Machinery has strived to provide durable, well-built, and cost-conscious packaging systems, along with a customer support system for their clientele. Their goals over the years have included making their machines more and more rugged and versatile, and with machines operating all over the world, it appears that they’re achieving these goals. They specialize in building vertical form fill seal (v/f/f/s) machines as well as rotary bagging machines, which help service several industries and many products.

Exceptional Machine Quality

Matrix’s machines are designed to be easy-to-use yet sophisticated. They are affordable, making them a great option for businesses on a budget. With over 150 years of combined experience with v/f/f/s applications, the team at Matrix has the know-how to create solutions for a variety of different packaging needs. The machines are engineers to optimize and maximize performance while minimizing the down time necessary. Matrix customers also have the added benefit of exceptional customer support. Matrix offers not only a training brochure for its machines, but also informational workshops so that their customers can get the most use out of the machinery.

Affordable Pricing for a Variety of Packaging Needs

Matrix prides itself on offering affordable solutions to businesses who need packaging equipment. Matrix packaging equipment can be designed to package your products in any bag type, including pillow bags, stand up pouches, zipper bags, and many more. The rotary bagging machines offered work quickly and reliably to ensure your company will achieve maximum output. Whatever your product requirements are, Matrix can offer you an appropriate machine to get the job done.

If you’re in the market for used Matrix machinery, you’ll no doubt be satisfied with your purchase. From a dedication to crafting high-quality machines to a commitment to customer satisfaction, Matrix has what you need to get your job done in an efficient manner without breaking the bank. Check out our selection of Matrix equipment.


Long-Term Success for Ishida Packing Equipment

If you’ve been searching for high-quality, reliable packaging machinery, consider Ishida weighers and scales. For starters, Ishida has been around for over 110 years—they were started working in 1893 in Japan and have been going strong ever since—in 1948, Ishida as a company was founded. Nowadays, they have manufacturing facilities in Japan, the U.K., Korea, China, and Brazil. The company created the world’s first multi-head weigher in 1972, and is dedicated to providing a variety of packaging solutions to businesses who need them.

Commitment to Quality

Ishida has worked for years to produce top-quality packaging machinery. Their slogan, “Never accept, make, or ship any nonconforming products” illustrates their dedication to offering the very best equipment. The company has an extremely strict system in place to check all in-house materials as well as any products they buy from a third party to ensure that everything meets Ishida’s standards. They are also dedicated to responding to customer concerns as quickly as they can. To be a reliable partner to their customers, Ishida not only upholds a company policy of “Customer First,” but by holding regular in-house training sessions for all Ishida personnel so they can more efficiently cater to clients.

Customer Satisfaction

Ishida customers enjoy fast delivery of their parts and machinery, which is essential when minimizing down time.  Time when machines can’t be used is potential profit lost, so it’s important for machines to be at optimal working levels at all times. Ishida works hard to ensure that happens by putting the customer first and working to be a trustworthy company.

They offer machines like checkweights, bagging machines, multihead weighers, and more. For your packaging needs, they can create just what you need. Over the years, they have developed a range of technologies that are the answer to many packaging projects. Their ideologies include a goal of “continuous innovation,” which means customers who purchase Ishida equipment can expect the most current technology to be available when they need it. If you’re looking for a new brand of packaging equipment, check out our selection of Ishida for sale, including but not limited to used Ishida weighers.